Manufacturing Facilities & Production Process

STEP 01

CAD & Engineering Drawing

Every OEM/ODM project begins with 2D/3D mechanical drawings. Tolerances, wall thicknesses, and ergonomic dimensions are strictly calculated to ensure seamless mold compatibility.

STEP 02

3D Rapid Prototyping

In-house high-resolution 3D printing verifies geometry, mount alignments, and structural ergonomics for saddles and brackets prior to hardened steel mold fabrication.

STEP 03

Tube Reduction Processing

Precision reduction machines reform aluminum alloy and carbon steel tubular stock for bicycle kickstands, repair racks, and frame mounts while maintaining wall integrity.

STEP 04

Tube Constriction & Sizing

Dedicated constrictor machinery tapers and shapes metal tubing into specified conical diameters, providing high structural rigidity and consistent insertion fit for telescoping stands.

STEP 05

CNC Drilling & Tapping I

High-precision vertical drill presses bore mounting holes with micro-millimeter accuracy for hardware fasteners, quick-release clamps, and pivot pins.

STEP 06

Secondary Drilling & Countersinking II

Secondary automated machining removes interior burrs, countersinks screw seats, and cuts threaded channels required for heavy-duty bicycle workshop stands and brackets.

STEP 07

TIG / MIG Metal Welding

Skilled welders and calibrated jigs ensure deep weld penetration, uniform fish-scale beads, and zero porosity, delivering maximum load-bearing endurance under extreme torque.

STEP 08

Fiber Laser Engraving System

Computerized fiber laser marking units apply permanent logos, torque indicators, batch codes, and regulatory markings with sharp contrast that withstands UV and harsh weather.

STEP 09

In-Line OEM Custom Branding

Real-time focal positioning ensures clean, abrasion-proof laser etching across curved anodized surfaces, pedals, lights, and aluminum clamping mechanisms.

STEP 10

Sub-Assembly Line I

Trained line operators install bearings, internal springs, bushings, and electrical harnesses using torque-calibrated drivers to eliminate structural over-tightening or fatigue.

STEP 11

Comprehensive Assembly II

Integration of final hardware components, protective rubber liners, mounting brackets, and water-resistant seals across our bike tools, lights, and rack categories.

STEP 12

In-Line Performance Check

Intermediate inspection stations evaluate structural tolerance, clamp tension, pivot stability, and electronic circuit connectivity immediately following assembly.

STEP 13

Pre-Shipment QA/QC Audit

100% cosmetic check and sample functional load testing ensure every production batch aligns with international CE, RoHS, and buyer specification sheets before clearing.

STEP 14

Standardized Export Packaging

Products are carefully wrapped in moisture-resistant film and packed in multi-ply corrugated master cartons with customized barcodes, retail packaging, and drop-tested inserts.