Forming 01 Tube Reduction Processing
High-precision rotary swaging and cold tube reduction shaping for aluminum alloy seatposts, bike stand tubing, and handlebar components, securing tight wall tolerances.
Process: Cold Metal Working
Manufacturing Capabilities & Workshop Tour
State-of-the-art production equipment, rigorous quality control checkpoints, and precision engineering built to fulfill worldwide cycling equipment standards.
TÜV RheinlandOnsite Assessed Facility
100% In-House QAMulti-stage functional checks
Rapid PrototypingIndustrial 3D print validation
Global ComplianceCE, RoHS, PSE & EMC certified
Machinery & Craftsmanship
Integrated Production & Processing Lines
At Kenus Intelligent Technology Co., Ltd., we combine dedicated metalworking, specialized constriction, high-precision laser detailing, and organized manual assembly stations to deliver consistent batch quality.
Forming 01 Welding 02 Precision Welding Process
TIG and automated spot welding for bicycle repair stands, vertical parking racks, and bottle cages, yielding uniform weld beads with high tensile load resistance.
Process: TIG / Resistance Welds
Branding 03 Laser Marking Process
High-speed fiber laser etching for sharp private-label logos, metric scale alignments, torque values, and regulatory compliance marks on anodized surfaces.
Accuracy: ±0.01 mm
Assembly 04 Assembly Line I
Dedicated station for lighting optics calibration, internal battery harness routing, and IP64 sealing for multi-lumen LED front and rear safety lamps.
Discipline: Electro-Mechanical
Assembly 05 Assembly Line II
Mechanical assembly for adjustable bicycle kickstands, nylon platform pedals with sealed bearings, and dual-entry water bottle holder clips.
Discipline: Mechanical Hardware
Quality 06 Inspection Process
Continuous dimensional verification, optical lumen output testing, switch durability tests, and mechanical fit checks prior to transfer to packing.
Standard: AQL 1.5 / 2.5
Packaging 07 Packaging Process
Retail-ready gift box packaging, custom blister cards, barcoding, and heavy-duty corrugated master carton boxing optimized for overseas ocean freight.
Export: Drop-Test Compliant
Machining 08 Drilling Machine Unit I
High-torque bench drilling setup engineered for rapid hole tapping, fastening points, and mounting hole alignment in alloy frame clamps.
Capacity: Multi-Diameter Tapping
Machining 09 Drilling Machine Unit II
Secondary automated drilling and chamfering line for kickstand pivot joints, eliminating sharp burrs to guarantee smooth end-user adjustment.
Feature: Auto-Chamfering
Machining 10 Laser Marking Machine
Equipped with solid-state laser heads capable of handling varied focal lengths for curved bike lights, disc brake rotor locks, and cylindrical tool barrels.
Source: Fiber Laser Module
Forming 11 Constrictor Machine
Hydraulic necking and tube constriction machinery designed for tapered tube ends, quick-release collars, and telescoping bicycle repair stands.
Drive: Hydraulic Precision
Quality 12 Final Quality Inspection
Comprehensive pre-shipment sampling covering functional endurance, surface coating adhesion, thread smoothness, and electronic charging safety.
Assurance: 100% Pre-Shipment Check
R&D & Rapid Prototyping
From CAD Concept to Verified Physical Sample
Speed to market is essential for global cycling brands. Kenus Intelligent Technology Co., Ltd. runs an in-house engineering lab that converts client requirements, 2D sketches, and 3D STP files into actionable prototypes within days.
- Precision Technical Drawings: Detailed geometric dimensioning, structural stress simulations, and material selection (AL6061-T6, Nylon PA66, Carbon Fiber).
- Rapid 3D Additive Printing: Onsite SLA and high-resolution industrial 3D printers accelerate ergonomic saddle fit, mount clearance checks, and light housing tests.
- Tooling Feasibility Analysis: Comprehensive mold flow and injection feasibility reports before cutting steel molds, lowering tooling risk for buyers.
Get Factory-Direct Pricing & Engineering Specs
Contact our engineering and sales department to discuss your custom branding, request production lead times, or receive our up-to-date B2B product matrix.
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