Wholesale Bicycle Saddles & Custom OEM Manufacturing
Engineered for professional road racers, aggressive downhill MTB riders, and urban commuters. Each model is manufactured in compliance with international durability, weight, and safety standards.
Breathable Hollow Carbon Fiber Road Bike Saddle 3D Printed Honeycomb
Ergonomic Wide Thick Sponge Comfortable Saddle for MTB & Road
Waterproof PU Leather Soft Bicycle Saddle Seat for City & Hybrid Bikes
Wide Ergonomic Sponge Soft Cycling Saddle with Dual Shock Damper
Deep Dent Road Custom Leather Saddle Memory Foam High Elastic Seat
Aero Track Mountain Bike Saddle Slim Streamlined Racing Profile
Skidproof Wear-Resistant Comfort Cushion for Mountain & Road Bike
Breathable Hollow MTB Mountain Road Bike Seat Shockproof Saddle
Racing Gel Padded Leather Saddle Waterproof Hollow Ergonomic Seat
Shock Absorption PU Mountain Bike Saddle with Rear Night-Reflective Strip
Rainproof PU Road Bike Saddle Soft Memory Sponge MTB Bicycle Seat
Ventilation Honeycomb 3D Matrix Bicycle Saddle Hollow Racing Seat
Wide Comfort Cruiser Saddle with Double Suspension Springs & Reflector
Classic Performance Road & MTB Bicycle Saddle Super Comfortable Seat
Heavy-Duty Thickened & Widened MTB / E-Bike Cushion Saddle
Onsite-Assessed Production Workflow & Metal Processing
Kenus Intelligent Technology Co., Ltd. operates verified in-house processing machinery for saddles, steel/alloy rails, clamp assemblies, and rapid 3D additive manufacturing. Every production step follows strict QA/QC standards.
Product Drawing & Engineering
Every saddle base, rail geometry, and foam density profile begins with finite element stress simulations.
3D Printer Additive Prototyping
Functional hollow matrix samples are printed in-house to test ergonomics and sit-bone pressure points prior to mold opening.
Tube Reduction Processing
Cold metal tube reduction ensures optimal wall thickness and high structural strength for saddle seatposts and mounting rails.
Constrictor Machine Shaping
High-tonnage tube constrictor units shape tubular components with strict tolerance limits (±0.05 mm).
Multi-Axis Drilling & Punching
Precise mounting hole positions for dual rail clamps, elastomer suspension pods, and accessories integration.
Robotic & Manual TIG Welding
Uniform weld beads guarantee that rail anchors and structural brackets withstand severe cyclic dynamic impact.
Fiber Laser Marking System
High-resolution permanent laser engraving for client logos, adjustment scale graduations, and serial tracking numbers.
Modular Assembly Stations
Seamless bonding of waterproof PU covers, dual-density memory foam padding, and composite base plates.
Secondary Trim & Riveting
Precision stapling and vacuum-forming edge treatments to avoid friction points against cyclist thighs during pedaling.
In-Line Rigorous Inspection
100% check of rail parallel alignment, leather surface bonding, stitching integrity, and reflective trim adhesion.
Final Optical & Stress Inspection
Sample-batch drop impact tests, flex fatigue evaluation, and dimensional verification before packing release.
Export-Ready Packaging
Individual header card, color gift box, or polybag packaging protected in 5-ply corrugated export master cartons.
Tailored Saddle Engineering for Global Brands
Kenus Intelligent Technology Co., Ltd. provides full-scope OEM and private label manufacturing. Whether supplying regional distributor networks or international retail chains, we engineer custom ergonomic solutions matching your branding guidelines.
Hot stamping, screen printing, embossed logos, and laser-engraved rails.
CR-MO, high-tensile carbon steel, titanium alloy, or full Toray carbon rails.
Memory foam, high-density PU, gel pad inserts, or 3D printed lattice matrix.
Branded display cards, blister packaging, barcodes, and master carton drop testing.
Quality Assurance & Compliance
Our onsite-assessed quality management team tests each production lot against international cycling equipment standards:
- Dynamic Fatigue Test: 200,000 cycles under 1,000 N cyclic load.
- Static Load Resistance: Rail deformation resistance up to 2,000 N.
- Surface Durability: Taber abrasion resistance and UV weathering stability.
- Hydrophobic Sealing: PU skin seams waterproof tested to ensure zero water retention.
Download the Complete 2026 Bicycle Saddle Catalog
Request our full technical catalog containing 50+ saddle SKUs, dimensional blueprints, rail tolerances, volume pricing tiers, and OEM packaging templates.