Kenus Bicycle Saddle Manufacturing

Bike Saddle Manufacturer & OEM Solutions

Precision-engineered 3D printed carbon fiber saddles, hollow racing seats, ergonomic memory foam MTB cushions, and waterproof PU city bike saddles crafted for brand owners and distributors worldwide.

In-House 3D Prototyping Honeycomb lattice & rapid sample validation
EN & ISO Fatigue Tested High-strength steel & carbon rails
Custom Private Labeling Laser engraving, embossed logo & color SKUs
Flexible B2B Volume Low MOQ sampling to 100,000+ pcs container loads
B2B Saddle Collection

Wholesale Bicycle Saddles & Custom OEM Manufacturing

Engineered for professional road racers, aggressive downhill MTB riders, and urban commuters. Each model is manufactured in compliance with international durability, weight, and safety standards.

Ultra-Soft
TOOPRE Bike Seat Cushion Ultra-Soft Mountain Bike Saddle

TOOPRE Ultra-Soft Mountain Bike Saddle Comfortable Thickened Reflective Seat

$3.30 - $3.70 MOQ: 3 pcs
Thickened Memory Pad Reflective Warning Strip Universal Dual-Track
Inquire Specs
3D Carbon
Breathable Hollow Carbon Fiber Road Bike Saddle 3D Printed

Breathable Hollow Carbon Fiber Road Bike Saddle 3D Printed Honeycomb

$52.00 - $55.00 MOQ: 2 pcs
Full Carbon Rail Polymer Honeycomb Lattice Ultra-Lightweight
Inquire Specs
Wide Thick Sponge Comfortable Bicycle Saddle

Ergonomic Wide Thick Sponge Comfortable Saddle for MTB & Road

$3.46 - $5.07 MOQ: 5 pcs
High Elastic Foam Central Airflow Groove Waterproof Skin
Inquire Specs
Waterproof Pu Leather Bike Saddle Soft Bicycle Seat

Waterproof PU Leather Soft Bicycle Saddle Seat for City & Hybrid Bikes

$2.30 - $3.00 MOQ: 10 pcs
Abrasion-Resistant PU 5 Color Variants Anti-Slip Texture
Inquire Specs
Biking Wide Bicycle Seat Bike Saddle Bicicleta Cushion

Wide Ergonomic Sponge Soft Cycling Saddle with Dual Shock Damper

$3.72 - $5.41 MOQ: 5 pcs
Dual Elastomer Balls Wide Pelvic Support Ventilation Channel
Inquire Specs
OEM Custom
Deep Dent Road Custom Leather Bike Saddle Memory Foam

Deep Dent Road Custom Leather Saddle Memory Foam High Elastic Seat

$4.90 - $5.60 MOQ: 300 pcs
Deep Pelvic Relief Custom Brand Embossing High-Density Polymer
Inquire Specs
Track Mountain Bike Saddle Colorful Cool Bicycle Saddle

Aero Track Mountain Bike Saddle Slim Streamlined Racing Profile

$4.20 - $5.50 MOQ: 10 pcs
Aerodynamic Nose Chrome-Moly Rails Multi-Color Print
Inquire Specs
High Value
Skidproof Bicycle Saddle Seat Wear Resistant Comfort Cushion

Skidproof Wear-Resistant Comfort Cushion for Mountain & Road Bike

$0.95 - $1.19 MOQ: 2 pcs
Anti-Skid Dots Lightweight Steel Base Mass Distribution
Inquire Specs
Wholesale Breathable Soft Seat Cushion MTB Mountain Road Bike Seat

Breathable Hollow MTB Mountain Road Bike Seat Shockproof Saddle

$2.00 - $2.40 MOQ: 2 pcs
Anatomical Cut-Out Shockproof Bow All-Weather Cover
Inquire Specs
Cycling Racing Leather Soft Cushion Mountain Road Bike Gel Saddle

Racing Gel Padded Leather Saddle Waterproof Hollow Ergonomic Seat

$2.40 - $2.80 MOQ: 50 pcs
Polyurethane Gel Pad Seamless Sealed Edge Endurance Touring
Inquire Specs
Top Rated
Comfortable PU Mountain Bicycle Seat Shock Absorption

Shock Absorption PU Mountain Bike Saddle with Rear Night-Reflective Strip

$2.50 - $2.70 MOQ: 2 pcs
Night Safety Stripe Microfiber PU Finish Vibration Damping
Inquire Specs
Road Bike Saddle Rainproof PU Surface Soft Memory Sponge

Rainproof PU Road Bike Saddle Soft Memory Sponge MTB Bicycle Seat

$2.70 - $3.38 MOQ: 5 pcs
100% Rainproof Slow-Rebound Sponge Scale-Marked Rails
Inquire Specs
3D Matrix
Ventilation Bike Saddle MTB Comfortable Hollow Cycling Seat 3D

Ventilation Honeycomb 3D Matrix Bicycle Saddle Hollow Racing Seat

$5.22 - $6.72 MOQ: 2 pcs
Zoned Honeycomb Pressure Mapping Maximum Air Intake
Inquire Specs
Comfortable Leather Large Wide Seat Waterproof Double Spring

Wide Comfort Cruiser Saddle with Double Suspension Springs & Reflector

$2.34 - $2.88 MOQ: 2 pcs
Dual Heavy Coil Springs Thick Padded Base Commuter / E-Bike
Inquire Specs
Wholesale Road Bike Saddle Bicycle Seat Cushion MTB

Classic Performance Road & MTB Bicycle Saddle Super Comfortable Seat

$2.50 - $2.90 MOQ: 2 pcs
Balanced Hardness Smooth Pedaling Cut Rustproof Steel Rails
Inquire Specs
New Popular Wide Bike Cycling Saddle Thicken Widen MTB Saddles

Heavy-Duty Thickened & Widened MTB / E-Bike Cushion Saddle

$6.03 - $6.57 MOQ: 2 pcs
Reinforced Shell High Load Bearing City / Touring Fleet
Inquire Specs
Manufacturing & Engineering Credibility

Onsite-Assessed Production Workflow & Metal Processing

Kenus Intelligent Technology Co., Ltd. operates verified in-house processing machinery for saddles, steel/alloy rails, clamp assemblies, and rapid 3D additive manufacturing. Every production step follows strict QA/QC standards.

Product Drawing Engineering at Kenus
STAGE 01 · CAD / CAM

Product Drawing & Engineering

Every saddle base, rail geometry, and foam density profile begins with finite element stress simulations.

3D Printer rapid prototyping at Kenus factory
STAGE 02 · RAPID PROTOTYPE

3D Printer Additive Prototyping

Functional hollow matrix samples are printed in-house to test ergonomics and sit-bone pressure points prior to mold opening.

Tube reduction processing at Kenus workshop
STAGE 03 · METAL FORMING

Tube Reduction Processing

Cold metal tube reduction ensures optimal wall thickness and high structural strength for saddle seatposts and mounting rails.

Constrictor machine at Kenus
STAGE 04 · PRECISION FORMING

Constrictor Machine Shaping

High-tonnage tube constrictor units shape tubular components with strict tolerance limits (±0.05 mm).

Drilling machine in factory workshop
STAGE 05 · CNC MACHINING

Multi-Axis Drilling & Punching

Precise mounting hole positions for dual rail clamps, elastomer suspension pods, and accessories integration.

Welding process at Kenus
STAGE 06 · JOINING

Robotic & Manual TIG Welding

Uniform weld beads guarantee that rail anchors and structural brackets withstand severe cyclic dynamic impact.

Laser marking machine at Kenus workshop
STAGE 07 · BRANDING

Fiber Laser Marking System

High-resolution permanent laser engraving for client logos, adjustment scale graduations, and serial tracking numbers.

Assembly process line at Kenus
STAGE 08 · PRODUCTION LINE

Modular Assembly Stations

Seamless bonding of waterproof PU covers, dual-density memory foam padding, and composite base plates.

Assembly line 2 at factory
STAGE 09 · FINISHING

Secondary Trim & Riveting

Precision stapling and vacuum-forming edge treatments to avoid friction points against cyclist thighs during pedaling.

In-line inspection process
STAGE 10 · QC TESTING

In-Line Rigorous Inspection

100% check of rail parallel alignment, leather surface bonding, stitching integrity, and reflective trim adhesion.

Final quality control inspection
STAGE 11 · QA VERIFICATION

Final Optical & Stress Inspection

Sample-batch drop impact tests, flex fatigue evaluation, and dimensional verification before packing release.

Packaging process for export
STAGE 12 · PACKING & DISPATCH

Export-Ready Packaging

Individual header card, color gift box, or polybag packaging protected in 5-ply corrugated export master cartons.

OEM & ODM Customization

Tailored Saddle Engineering for Global Brands

Kenus Intelligent Technology Co., Ltd. provides full-scope OEM and private label manufacturing. Whether supplying regional distributor networks or international retail chains, we engineer custom ergonomic solutions matching your branding guidelines.

Custom Branding

Hot stamping, screen printing, embossed logos, and laser-engraved rails.

Rail Specification

CR-MO, high-tensile carbon steel, titanium alloy, or full Toray carbon rails.

Cushion Fill Options

Memory foam, high-density PU, gel pad inserts, or 3D printed lattice matrix.

Retail Packaging

Branded display cards, blister packaging, barcodes, and master carton drop testing.

Quality Assurance & Compliance

Our onsite-assessed quality management team tests each production lot against international cycling equipment standards:

  • Dynamic Fatigue Test: 200,000 cycles under 1,000 N cyclic load.
  • Static Load Resistance: Rail deformation resistance up to 2,000 N.
  • Surface Durability: Taber abrasion resistance and UV weathering stability.
  • Hydrophobic Sealing: PU skin seams waterproof tested to ensure zero water retention.

Download the Complete 2026 Bicycle Saddle Catalog

Request our full technical catalog containing 50+ saddle SKUs, dimensional blueprints, rail tolerances, volume pricing tiers, and OEM packaging templates.

B2B Sourcing Guide

Frequently Asked Questions by Saddle Importers

What types of bicycle saddles does Kenus Intelligent Technology Co., Ltd. manufacture?
We produce racing saddles (including ultra-light hollow carbon fiber and 3D printed polymer lattice saddles), mountain bike (MTB) saddles with shock-absorbing foam and gel, cruiser and city bike saddles with dual elastomer/coil springs, and heavy-duty reinforced e-bike seats.
Can you manufacture bicycle saddles with our private label or brand logo?
Yes. We specialize in OEM and ODM contract manufacturing. We support hot-stamp embossed logos, durable color screen printing, laser-engraved rails, customized hang tags, branded blister boxes, and barcode retail packaging.
What is your minimum order quantity (MOQ) for sampling and trial orders?
For in-stock models, ready-to-ship samples start at 2 to 10 pieces to support quality and fit evaluations. For customized logo and color production runs, MOQs start from 100 to 300 pieces depending on specific shell tooling and materials.
How does Kenus ensure quality control for bicycle saddle rails and bases?
Our factory in Jinhua, Zhejiang utilizes in-house metal forming, tube constriction, robotic welding, and automated assembly. Every batch undergoes rail alignment calibration, static load testing up to 2,000 N, and continuous dynamic cyclic fatigue testing in accordance with ISO standards.